BS EN IEC 61730-2:2018
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Photovoltaic (PV) module safety qualification – Requirements for testing
Published By | Publication Date | Number of Pages |
BSI | 2018 | 64 |
The scope of IEC 61730-1 is also applicable to this part of IEC 61730. While IEC 61730-1 outlines the requirements of construction, this part of the standard lists the tests a PV module is required to fulfill for safety qualification. IEC 61730-2 is applied for safety qualification only in conjunction with IEC 61730-1.
The sequence of tests required in this standard may not test for all possible safety aspects associated with the use of PV modules in all possible applications. This standard utilizes the best sequence of tests available at the time of its writing. There are some issues – such as the potential danger of electric shock posed by a broken PV module in a high voltage system – that should be addressed by the system design, location, restrictions on access and maintenance procedures.
The objective of this standard is to provide the testing sequence intended to verify the safety of PV modules whose construction has been assessed by IEC 61730-1. The test sequence and pass criteria are designed to detect the potential breakdown of internal and external components of PV modules that would result in fire, electric shock, and/or personal injury. The standard defines the basic safety test requirements and additional tests that are a function of the PV module end-use applications. Test categories include general inspection, electrical shock hazard, fire hazard, mechanical stress, and environmental stress.
The additional testing requirements outlined in relevant ISO standards, or the national or local codes which govern the installation and use of these PV modules in their intended locations, should be considered in addition to the requirements contained within this standard.
PDF Catalog
PDF Pages | PDF Title |
---|---|
2 | undefined |
7 | Annex ZZ (informative)Relationship between this European standard and the safety objectives of Directive 2014/35/EU [2014 OJ L96] aimed to be covered |
11 | English CONTENTS |
15 | FOREWORD |
17 | 1 Scope 2 Normative references |
19 | 3 Terms and definitions 4 Test categories 4.1 General 4.2 Environmental stress tests 4.3 General inspection Tables Table 1 – Environmental stress tests Table 2 – General inspection test |
20 | 4.4 Electrical shock hazard tests 4.5 Fire hazard tests 4.6 Mechanical stress tests Table 3 – Electrical shock hazard tests Table 4 – Fire hazard tests |
21 | 5 Classes and their necessary test procedures Table 5 – Mechanical stress tests |
22 | Table 6 – Required tests, depending on the Class |
23 | 6 Sampling 7 Test report |
24 | 8 Testing |
25 | Figures Figure 1 – Test sequences |
26 | 9 Pass criteria 10 Test procedures 10.1 General 10.2 Visual inspection MST 01 10.2.1 Purpose 10.2.2 Procedure 10.2.3 Pass criteria |
27 | Figure 2 – Assessment of bubbles in edge seals for cemented joints |
28 | 10.3 Performance at STC MST 02 10.3.1 Purpose 10.3.2 Procedure 10.3.3 Pass criteria 10.4 Maximum power determination MST 03 10.4.1 Purpose 10.4.2 Procedure 10.4.3 Pass criteria 10.5 Insulation thickness test MST 04 10.5.1 Purpose |
29 | 10.5.2 Procedure 10.5.3 Pass criteria 10.6 Durability of markings MST 05 10.7 Sharp edge test MST 06 |
30 | 10.8 Bypass diode functionality test MST 07 10.9 Accessibility test MST 11 10.9.1 Purpose 10.9.2 Apparatus 10.9.3 Procedure 10.9.4 Final measurements 10.9.5 Pass criteria 10.10 Cut susceptibility test MST 12 10.10.1 Purpose |
31 | 10.10.2 Apparatus 10.10.3 Procedure 10.10.4 Final measurements 10.10.5 Pass criteria |
32 | 10.11 Continuity test of equipotential bonding MST 13 10.11.1 Purpose 10.11.2 Apparatus Figure 3 – Cut susceptibility test |
33 | 10.11.3 Procedure 10.11.4 Final measurements 10.11.5 Pass criteria 10.12 Impulse voltage test MST 14 10.12.1 Purpose 10.12.2 Apparatus |
34 | 10.12.3 Procedure igure 4 – Waveform of the impulse voltage following IEC 60060-1 |
35 | 10.12.4 Final measurement 10.12.5 Pass criteria 10.13 Insulation test MST 16 10.13.1 Purpose 10.13.2 Procedure 10.13.3 Pass criteria 10.14 Wet leakage current test MST 17 |
36 | 10.15 Temperature test MST 21 10.15.1 Purpose 10.15.2 Outdoor method |
37 | 10.15.3 Solar simulator method |
39 | 10.15.4 Pass criteria 10.16 Hot-spot endurance test MST 22 10.17 Fire test MST 23 10.17.1 Purpose |
40 | 10.18 Ignitability test MST 24 10.18.1 Purpose 10.18.2 Apparatus |
41 | 10.18.3 Test specimen 10.18.4 Conditioning 10.18.5 Procedure |
42 | 10.18.6 Duration of test 10.18.7 Observations 10.18.8 Pass criteria |
43 | 10.19 Bypass diode thermal test MST 25 10.20 Reverse current overload test MST 26 10.20.1 Purpose 10.20.2 Procedure 10.20.3 Pass criteria |
44 | 10.21 Module breakage test MST 32 10.21.1 Purpose 10.21.2 Apparatus 10.21.3 Procedure 10.21.4 Pass criteria |
45 | Figure 5 – Impactor |
46 | Figure 6 – Impact test frame 1 |
47 | 10.22 Screw connections test MST 33 10.22.1 Test for general screw connections MST 33a Figure 7 – Impact test frame 2 |
48 | Table 7 – Torque tests on screws per IEC 60598-1:2014, Table 4.1 |
49 | 10.22.2 Test for locking screws MST 33b 10.23 Static mechanical load test MST 34 10.24 Peel test MST 35 10.24.1 Purpose 10.24.2 Sample requirements |
50 | 10.24.3 Apparatus 10.24.4 Procedure Figure 8 – Sample preparation of cemented joints ≤ 10 mm using a release sheet |
51 | Figure 9 – PV module with positions for peel samples on frontsheet or backsheet |
52 | Figure 10 – Typical peel-off measurement curves |
53 | 10.24.5 Pass criteria 10.25 Lap shear strength test MST 36 10.25.1 Purpose 10.25.2 Test samples |
54 | 10.25.3 Apparatus 10.25.4 Procedure Figure 11 – Lap shear test sample for proving cemented joint |
55 | 10.25.5 Pass criteria Figure 12 – Lap-shear test flow |
56 | 10.26 Materials creep test MST 37 10.26.1 Purpose 10.26.2 Apparatus 10.26.3 Procedure 10.26.4 Final measurements 10.26.5 Pass criteria 10.27 Robustness of terminations test MST 42 |
57 | 10.28 Thermal cycling test MST 51 10.29 Humidity freeze test MST 52 10.30 Damp heat test MST 53 10.31 UV test MST 54 10.32 Cold conditioning MST 55 10.32.1 Purpose 10.32.2 Apparatus 10.32.3 Procedure |
58 | 10.32.4 Pass criteria 10.33 Dry heat conditioning MST 56 10.33.1 Purpose 10.33.2 Apparatus 10.33.3 Procedure 10.33.4 Pass criteria |
59 | Annex A (informative) Recommendations for testing of PV modules from production A.1 General A.2 Module output power A.3 Wet insulation test |
60 | A.4 Visual inspection A.5 Bypass diodes A.6 Continuity test of equipotential bonding |
61 | Annex B (informative) Fire tests, spread-of-flame and burning-brand tests for PV modules B.1 General B.2 Fire test for PV modules based on ENV 1187 B.2.1 General B.2.2 External fire exposure to roofs |
62 | B.2.3 Classification according to ISO 13501-5 Figure B.1 – Example of test set-up for fire test |
63 | B.3 Fire test for PV modules based on ANSI/UL 1703 |