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BS EN 61810-2:2017

$189.07

Electromechanical elementary relays – Reliability

Published By Publication Date Number of Pages
BSI 2017 48
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This part of IEC 61810 covers test conditions and provisions for the evaluation of endurance tests using appropriate statistical methods to obtain reliability characteristics for relays.

This document applies to electromechanical elementary relays considered as non-repaired items (i.e. items which are not repaired after failure).

The lifetime of a relay is usually expressed in number of cycles (CTF). Therefore, whenever the terms “time” or “duration” are used in IEC 61649 , they carry the meaning “cycles”. However, with a given frequency of operation, the number of cycles can be transformed into respective times (e.g. times to failure (TTF)).

The failure criteria and the resulting characteristics of elementary relays describing their reliability in normal use are specified in this document. A relay failure occurs when the specified failure criteria are met.

As the failure rate for elementary relays cannot be considered as constant, particularly due to wear-out mechanisms, the cycles to failure of tested items typically show a Weibull distribution. This document provides numerical and graphical methods to calculate approximate values for the two-parameter Weibull distribution, as well as lower confidence limits and a method for confirmation of reliability values with the WeiBayes method.

This document does not cover procedures for electromechanical elementary relays where enhanced requirements for the verification of reliability apply.

NOTE 1

Such reliability test procedures are specified in IEC 61810‑2‑1 . In particular, when electromechanical elementary relays are intended to be incorporated in safety-related control systems of machinery in accordance with IEC 62061 and ISO 13849‑1 , IEC 61810‑2‑1 defines procedures for the manufacturer to provide B 10D values.

NOTE 2

Electromechanical elementary relays with forcibly guided (mechanically linked) contacts according to IEC 61810‑3 offer the possibility of a high diagnostic coverage according to 4.5.3 of ISO 13849‑1:2015 .

PDF Catalog

PDF Pages PDF Title
2 National foreword
7 English
CONTENTS
9 FOREWORD
11 INTRODUCTION
12 1 Scope
2 Normative references
3 Terms and definitions
15 3.21 Terms and definitions related to tests
4 General considerations
16 5 Test conditions
5.1 Sample items
17 5.2 Environmental conditions
5.3 Operating conditions
18 5.4 Test equipment
6 Failure criteria
7 Output data
8 Analysis of output data
9 Presentation of reliability measures
20 Annex A (normative) Data analysis
A.1 General
A.2 Abbreviations
A.3 Symbols and definitions
21 A.4 Weibull distribution
22 A.5 Procedure
A.5.1 Graphical methods
23 Figures
Figure A.1 – An example of Weibull probability paper
25 Figure A.2 – An example of cumulative hazard plotting paper
Figure A.3 – Plotting of data points and drawing of a straight line
26 Figure A.4 – Estimation of distribution parameters
27 A.5.2 Numerical methods
28 A.5.3 Confidence Intervals
30 A.5.4 WeiBayes Approach
31 Tables
Table A.1 – Confidence levels for WeiBayes without failures
33 Annex B (informative) Example of data analysis
B.1 Graphical methods case study (cumulative hazard plot)
B.1.1 General
B.1.2 Procedure of cumulative hazard plot
Table B.1 – Worksheet for cumulative hazard analysis
35 B.1.3 Example applied to life test data
Figure B.1 – Estimation of distribution parameters
36 Table B.2 – Example worksheet
37 Figure B.2 – Cumulative hazard plots
38 B.2 Numerical methods case study (Weibull probability)
B.2.1 General
B.2.2 Distribution parameters
B.2.3 Mean cycles to failure (MCTF)
Table B.3 – First twenty failures in this example
39 B.2.4 Value of B10
B.2.5 Mean time to failure (MTTF)
B.3 Confidence intervals case study
B.3.1 General
B.3.2 Interval estimation of β
40 B.3.3 Interval estimation of η
B.3.4 Lower confidence limit for B10
41 B.3.5 Lower confidence limit for R
B.4 WeiBayes case study
42 Figure B.3 – Type test versus WeiBayes analysed periodic test
43 Annex C (informative) Statistical tables
C.1 Table of gamma function
C.2 Fractiles of the normal distribution
Table C.1 – Values of the gamma function
44 Table C.2 – Fractiles of the normal distribution
45 Annex D (informative) Success run – Test without failures
D.1 General
D.2 Confidence level and minimum reliability
46 D.3 Example
Table D.1 – Number of samples and life cycles
47 Bibliography
BS EN 61810-2:2017
$189.07