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BS EN 61784-5-2:2013:2014 Edition

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Industrial communication networks. Profiles – Installation of fieldbuses. Installation profiles for CPF 2

Published By Publication Date Number of Pages
BSI 2014 158
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This part of IEC 61784-5 specifies the installation profiles for CPF 2 (CIPโ„ข1).

The installation profiles are specified in the annexes. These annexes are read in conjunction with IEC 61918:2013.

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PDF Pages PDF Title
6 English
CONTENTS
13 INTRODUCTION
Figures
Figureย 1 โ€“ Standards relationships
14 1 Scope
2 Normative references
3 Terms, definitions and abbreviated terms
4 CPF 2: Overview of installation profiles
15 5 Installation profile conventions
16 6 Conformance to installation profiles
17 Annex A (normative) CP 2/1 (ControlNetโ„ข) specific installation profile
A.1 Installation profile scope
A.2 Normative references
A.3 Installation profile terms, definitions, and abbreviated terms
A.3.1 Terms and definitions
A.3.2 Abbreviated terms
A.3.3 Conventions for installation profiles
18 A.4 Installation planning
A.4.1 General
Figure A.1 โ€“ Interconnection of CPFย 2 networks
19 A.4.2 Planning requirements
Figure A.2 โ€“ Overview of CPFย 2/1 networks
20 A.4.3 Network capabilities
21 Figure A.3 โ€“ Drop cable requirements
Figure A.4 โ€“ Placement of BNC/TNC plugs
22 Figure A.5 โ€“ Placement of terminators
Figure A.6 โ€“ Extending a network using repeaters
23 Figure A.7 โ€“ Extending a network using active star topology
Figure A.8 โ€“ Links
24 Figure A.9 โ€“ Extending the network beyond 99 nodes
Tables
Table A.1 โ€“ Basic network characteristics for copper cabling not based on Ethernet
25 Table A.2 โ€“ Allowable fibre lengths
26 A.4.4 Selection and use of cabling components
27 Table A.3 โ€“ RG6 coaxial electrical properties
Table A.4 โ€“ RG6 coaxial physical parameters
28 Table A.5 โ€“ Cable type selection
29 Table A.6 โ€“ Information relevant to optical fibre cables
Table A.7 โ€“ Copper connectors for ControlNet
30 Table A.8 โ€“ Fibre connectors for fieldbus systems
31 Table A.9 โ€“ Relationship between FOC and fibre types (CP 2/1)
32 Figure A.10 โ€“ Maximum allowable taps per segment
33 Figure A.11 โ€“ Example of repeaters in star configuration
34 Figure A.12 โ€“ Repeaters in parallel
35 Figure A.13 โ€“ Repeaters in combination series and parallel
Figure A.14 โ€“ Ring repeater
36 Figure A.15 โ€“ Installing bulkheads
37 Figure A.16 โ€“ Coaxial BNC and TNC terminators
Figure A.17 โ€“ Terminator placement in a segment
39 Figure A.18 โ€“ Redundant network icons
40 Figure A.19 โ€“ Redundant coax media
Figure A.20 โ€“ Redundant fibre media
41 Figure A.21 โ€“ Repeaters in series versus length difference for coax media
Figure A.22 โ€“ Repeaters in series versus length difference for fibre media
42 Figure A.23 โ€“ Example of redundant coax network with repeaters
Figure A.24 โ€“ Example of improper redundant node connection
43 A.5 Installation implementation
A.5.1 General requirements
A.5.2 Cable installation
44 Table A.10 โ€“ Parameters for coaxial RG6 cables
Table A.11 โ€“ Bend radius for coaxial cables outside conduit
Table A.12 โ€“ Parameters for silica optical fibre cables
45 A.5.3 Connector installation
Table A.13 โ€“ Parameters for hard clad silica optical fibre
46 Figure A.25 โ€“ Example tool kit for installing BNC connectors
47 Figure A.26 โ€“ Calibration of coaxial stripper
Figure A.27 โ€“ Coax PVC strip length detail (informative)
48 Figure A.28 โ€“ Memory cartridge and blade
49 Figure A.29 โ€“ Cable position
Figure A.30 โ€“ Locking the cable
Figure A.31 โ€“ Stripping the cable
50 Figure A.32 โ€“ Install the crimp ferrule
Figure A.33 โ€“ Cable preparation for PVC type cables (informative)
51 Figure A.34 โ€“ Cable preparation for FEP type cables (informative)
Figure A.35 โ€“ Strip guides
52 Figure A.36 โ€“ Using the flare tool
Figure A.37 โ€“ Expanding the shields
Figure A.38 โ€“ Install the centre pin
53 Figure A.39 โ€“ Crimping the centre pin
Figure A.40 โ€“ Installing the connector body
Figure A.41 โ€“ Installing the ferrule
54 Figure A.42 โ€“ Crimp tool
55 A.5.4 Terminator installation
A.5.5 Device installation
Figure A.43 โ€“ Sealed IP65/67 cable
Figure A.44 โ€“ Terminator placement
56 Figure A.45 โ€“ Mounting the taps
57 A.5.6 Coding and labelling
Figure A.46 โ€“ Mounting the tap assembly using the universal mounting bracket
Figure A.47 โ€“ Mounting the tap using tie wraps or screws
58 A.5.7 Earthing and bonding of equipment and devices and shield cabling
Figure A.48 โ€“ Redundant network icons
59 A.6 Installation verification and installation acceptance test
A.6.1 General
A.6.2 Installation verification
60 Figure A.49 โ€“ Network test tool
61 Figure A.50 โ€“ Shorting the cable to test for continuity
Table A.14 โ€“ Test matrix for BNC/TNC connectors
62 A.6.3 Installation acceptance test
63 Figure A.51 โ€“ Testing fibre segments
64 A.7 Installation administration
A.8 Installation maintenance and installation troubleshooting
A.8.1 General
A.8.2 Maintenance
A.8.3 Troubleshooting
Table A.15 โ€“ Wave length and fibre types
65 Figure A.52 โ€“ Multi-fibre backbone cable housing
Figure A.53 โ€“ Repeater adapter module
66 Table A.16 โ€“ LED status table
Table A.17 โ€“ Repeater adapter and module diagnostic
Table A.18 โ€“ Repeater adapter indicator diagnostic
67 Figure A.54 โ€“ Short and medium distance fibre module LEDs
Table A.19 โ€“ Repeater module indicator
Table A.20 โ€“ Short and medium distance troubleshooting chart
68 Figure A.55 โ€“ Long and extra long repeater module LEDs
69 A.8.4 Specific requirements for maintenance and troubleshooting
Table A.21 โ€“ Long and extra long troubleshooting chart
70 Annex B (normative) CP 2/2 (EtherNet/IPโ„ข) specific installation profile
B.1 Installation profile scope
B.2 Normative references
B.3 Installation profile terms, definitions, and abbreviated terms
B.3.1 Terms and definitions
B.3.2 Abbreviated terms
B.3.3 Conventions for installation profiles
71 B.4 Installation planning
B.4.1 General
B.4.1.1 Objective
B.4.1.2 Cabling in industrial premises
Figure B.1 โ€“ Interconnection of CPFย 2 networks
72 B.4.2 Planning requirements
B.4.2.1 Safety
B.4.2.2 Security
B.4.2.3 Environmental considerations and EMC
B.4.2.4 Specific requirements for generic cabling in accordance with ISO/IEC 24702
B.4.3 Network capabilities
B.4.3.1 Network topology
73 B.4.3.2 Network characteristics
Figure B.2 โ€“ Redundant linear bus
Figure B.3 โ€“ Peer to peer connections
74 Table B.1 โ€“ Network characteristics for balanced cabling based on Ethernet
Table B.2 โ€“ Network characteristics for optical fibre cabling
75 Table B.3 โ€“ Fibre lengths for 1 mm POF A4a.2 POF 0.5 NA
76 B.4.4 Selection and use of cabling components
B.4.4.1 Cable selection
Figure B.4 โ€“ Mated connections
Table B.4 โ€“ Fibre lengths for 1 mm POF A4d POF 0.3 NA
77 Table B.5 โ€“ Information relevant to copper cable: fixed cables
Table B.6 โ€“ Information relevant to copper cable: cords
78 Table B.7 โ€“ TCL limits for unshielded twisted-pair cabling
Table B.8 โ€“ ELTCTL limits for unshielded twisted-pair cabling
Table B.9 โ€“ Coupling attenuation limits for screened twisted-pair cabling
79 B.4.4.2 Connecting hardware selection
Table B.10 โ€“ Information relevant to optical fibre cables
80 Figure B.5 โ€“ The 8-way modular sealed jack & plug (plastic housing)
Table B.11 โ€“ Connectors for balanced cabling CPs based on Ethernet
Table B.12 โ€“ Industrial EtherNet/IP 8-way modular connector parameters
81 Figure B.6 โ€“ The 8-way modular sealed jack & plug (metal housing)
Figure B.7 โ€“ M12-4 connectors
Table B.13 โ€“ Industrial EtherNet/IP M12-4 D-coding connector parameters
82 Figure B.8 โ€“ Simplex LC connector
Figure B.9 โ€“ Duplex LC connector
Table B.14 โ€“ Optical fibre connecting hardware
83 Figure B.10 โ€“ IP65/67 sealed duplex LC connector
Figure B.11 โ€“ IP65/67 sealed duplex SC-RJ connector
Table B.15 โ€“ Relationship between FOC and fibre types (CP2/2)
84 B.4.4.3 Connections within a channel/permanent link
Table B.16 โ€“ Connector insertion loss
85 B.4.4.4 Terminators
Figure B.12 โ€“ M12-4 to 8-way modular bulkhead
86 B.4.4.5 Device location and connection
B.4.4.6 Coding and labelling
B.4.4.7 Earthing and bonding of equipment and devices and shielded cabling
87 B.4.4.8 Storage and transportation of cables
B.4.4.9 Routing of cables
88 B.4.4.10 Separation of circuits
B.4.4.11 Mechanical protection of cabling components
B.4.4.12 Installation in special areas
B.4.5 Cabling planning documentation
89 B.4.6 Verification of cabling planning specification
B.5 Installation implementation
B.5.1 General requirements
B.5.2 Cable installation
Table B.17 โ€“ Parameters for balanced cables
Table B.18 โ€“ Parameters for silica optical fibre cables
90 B.5.3 Connector installation
Figure B.13 โ€“ The 8-way modular sealed jack & plug (plastic housing)
Table B.19 โ€“ Parameters for POF optical fibre cables
91 B.5.4 Terminator installation
B.5.5 Device installation
B.5.6 Coding and labelling
B.5.7 Earthing and bonding of equipment and devices and shield cabling
Figure B.14 โ€“ The 8-way modular sealed jack & plug (metal housing)
Figure B.15 โ€“ M12-4 connectors
93 B.5.8 As-implemented cabling documentation
B.6 Installation verification and installation acceptance test
B.6.1 General
B.6.2 Installation verification
Figure B.16 โ€“ Earthing of cable shield
95 B.6.3 Installation acceptance test
96 B.7 Installation administration
B.8 Installation maintenance and installation troubleshooting
97 Annex C (normative) CP 2/3 (DeviceNetโ„ข) specific installation profile
C.1 Installation profile scope
C.2 Normative references
C.3 Installation profile terms, definitions, and abbreviated terms
C.3.1 Terms and definitions
C.3.2 Abbreviated terms
C.3.3 Conventions for installation profiles
98 C.4 Installation planning
C.4.1 General
Figure C.1 โ€“ Interconnection of CPFย 2 networks
99 C.4.2 Planning requirements
Figure C.2 โ€“ Connection to generic cabling
100 C.4.3 Network capabilities
Figure C.3 โ€“ DeviceNet cable system uses a trunk/drop line topology
101 Table C.1 โ€“ Basic network characteristics for copper cablingnot based on Ethernet
Table C.2 โ€“ Cable trunk and drop lengths for CPย 2/3
102 Figure C.4 โ€“ Measuring the trunk length
103 Figure C.5 โ€“ Measuring the trunk and drop length
Figure C.6 โ€“ Measuring drop cable in a network with multiports
104 Figure C.7 โ€“ Removable device using open-style connectors
Figure C.8 โ€“ Fixed connection using open-style connector
Figure C.9 โ€“ Open-style connector pin out
105 Figure C.10 โ€“ Open-style connector pin out 10 position
Table C.3 โ€“ Summary of available current for trunk cables (CPย 2/3)
106 Table C.4 โ€“ Permissible current for thin cable drop lines of various lengths
Table C.5 โ€“ Power supply specification for DeviceNet
107 Table C.6 โ€“ Power supply tolerance stack up for DeviceNet
108 Figure C.11 โ€“ Power supply sizing example
109 Figure C.12 โ€“ Current limit for thick cable for one power supply
Table C.7 โ€“ Current versus cable length for one power supply thick cable
110 Figure C.13 โ€“ Current limit for thick cable and two power supplies
Table C.8 โ€“ Current versus length for two power supplies
111 Figure C.14 โ€“ Worst case scenario
Figure C.15 โ€“ Example using the lookup method
112 Table C.9 โ€“ Definition of equation variables
113 Figure C.16 โ€“ One power supply end connected
114 C.4.4 Selection and use of cabling components
Figure C.17 โ€“ Segmenting power in the power bus
Figure C.18 โ€“ Segmenting the power bus using power taps
115 Table C.10 โ€“ Information relevant to copper cable: fixed cables
Table C.11 โ€“ Information relevant to copper cable: cords
116 Table C.12 โ€“ DeviceNet cables and connector support cross reference
Table C.13 โ€“ DeviceNet cable profiles
119 Table C.14 โ€“ Copper connectors for non-Ethernet based fieldbus
Table C.15 โ€“ Additional connectors for CPย 2/3 (DeviceNet)
123 C.4.5 Cabling planning documentation
C.4.6 Verification of cabling planning specification
C.5 Installation implementation
C.5.1 General requirements
C.5.2 Cable installation
124 Figure C.19 โ€“ Thick cable construction
Table C.16 โ€“ Parameters for balanced cables
125 Figure C.20 โ€“ Cable Type I construction
Figure C.21 โ€“ Thin cable construction
Figure C.22 โ€“ Flat cable construction
126 C.5.3 Connector installation
Figure C.23 โ€“ Cable preparation
127 Figure C.24 โ€“ Connector assembly
Figure C.25 โ€“ Micro connector pin assignment
Figure C.26 โ€“ Mini connector pin assignment
128 Figure C.27 โ€“ Preparation of cable end
Figure C.28 โ€“ Shrink wrap installation
Figure C.29 โ€“ Wire preparation
129 Figure C.30 โ€“ Open-style connector (female)
Figure C.31 โ€“ Open-style (male plug)
Table C.17 โ€“ Wire colour code and function
130 Figure C.32 โ€“ Flat cable
Figure C.33 โ€“ Aligning the cable
131 Figure C.34 โ€“ Closing the assembly
Figure C.35 โ€“ Proper orientation of cable
Figure C.36 โ€“ Locking the assembly
132 Figure C.37 โ€“ Driving the IDC contacts in to the cable
Figure C.38 โ€“ End cap placement
133 Figure C.39 โ€“ End cap seated
Figure C.40 โ€“ End cap installation on alternate side of cable
134 Figure C.41 โ€“ Flat cable IDC connectors
Figure C.42 โ€“ Installing the connectors
135 Figure C.43 โ€“ Cable wiring to open-style terminals
Figure C.44 โ€“ Auxiliary power cable profile
Table C.18 โ€“ Auxiliary power cable colour code
136 Figure C.45 โ€“ Pin out auxiliary power connectors
Table C.19 โ€“ Auxiliary power supply requirements
137 Figure C.46 โ€“ Power supply cable length versus wire size
138 C.5.4 Terminator installation
139 Figure C.47 โ€“ Sealed terminator
Figure C.48 โ€“ Open-style terminator
Figure C.49 โ€“ Open-style IDC terminator
140 C.5.5 Device installation
Figure C.50 โ€“ Sealed terminator IDC cable
Figure C.51 โ€“ Direct connection to the trunk
141 Figure C.52 โ€“ Wiring of open-style connector
Figure C.53 โ€“ Wiring of open-style 10-position connector
Figure C.54 โ€“ Diagnostic temporary connections
142 Figure C.55 โ€“ Thick cable preterminated cables (cord sets)
143 C.5.6 Coding and labelling
C.5.7 Earthing and bonding of equipment and devices and shield cabling
Figure C.56 โ€“ Thin cable preterminated cables (cord sets)
144 C.5.8 As-implemented cabling documentation
C.6 Installation verification and installation acceptance test
C.6.1 General
C.6.2 Installation verification
145 Table C.20 โ€“ Signal wire verification
146 Table C.21 โ€“ Shield to earth
147 C.6.3 Installation acceptance test
Table C.22 โ€“ Connector pin out
148 C.7 Installation administration
C.8 Installation maintenance and installation troubleshooting
152 Annex D (informative) Additional information
D.1 Network validation check sheet for CP 2/3 (DeviceNet)
156 Bibliography
BS EN 61784-5-2:2013
$215.11