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BS EN 16678:2015

$189.07

Safety and control devices for gas burners and gas burning appliances. Automatic shut-off valves for operating pressure of above 500 kPa up to and including 6 300 kPa

Published By Publication Date Number of Pages
BSI 2015 48
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This European Standard specifies the safety, design, construction and performance requirements and testing for automatic shut-off valves with or without modulating control functions (hereafter referred to as ‘valves’) for burners and appliances burning one or more gaseous fuels according to EN 437:2003+A1:2009 .

This European Standard is applicable to valves with declared maximum inlet pressures of more than 500 kPa (5 bar) and up to and including 6 300 kPa (63 bar).

This European Standard is applicable to

  • electrically operated valves and to valves actuated by fluids including the pilot valves for these fluids if actuated electrically and including release valves, but not to any external electrical devices for switching the actuating energy;

  • automatic shut-off valves where the flow rate is controlled by external electrical signals proportional to the applied signal.

This European Standard is not applicable to valves specifically designed for use in transmission and distribution networks.

NOTE

Provisions for final product inspection and testing by the manufacturer are not specified.

PDF Catalog

PDF Pages PDF Title
4 Contents Page
8 European foreword
9 1 Scope
2 Normative references
10 3 Terms and definitions
11 Figure 1 — Typical pilot and release valve application
4 Classification
4.1 Classes of control
12 4.2 Groups of control
4.3 Classes of control functions
5 Units of measurement and test conditions
6 Construction requirements
6.1 General
6.2 Mechanical parts of the control
6.2.1 Appearance
6.2.2 Holes
6.2.3 Breather holes
6.2.4 Test for leakage of breather holes
6.2.5 Screwed fastenings
13 6.2.6 Jointing
6.2.7 Moving parts
6.2.8 Sealing caps
6.2.9 Dismantling and reassembly
6.2.101 Closed position indicator switch
6.2.102 Valve with modulating control
6.2.103 Other controls assembled to a valve
6.2.104 Balanced valves
6.2.105 Additional requirements for shut-off function
6.2.105.1 Diaphragms that assist the shut-off function
6.2.105.2 Leakage test
14 6.3 Materials
6.3.1 General material requirements
6.3.2 Housing
6.3.3 Test for leakage of housing after removal of non-metallic parts
6.3.4 Zinc alloys
6.3.5 Springs providing closing and/or sealing force
6.3.6 Resistance to corrosion and surface protection
6.3.7 Impregnation
6.3.8 Seals for glands for moving parts
6.3.101 Closure members
6.3.102 Parts transmitting the closing force
6.3.103 Balanced valves
6.3.104 Bellows
15 6.3.105 Resistance to pressure
6.3.105.1 Requirement
Table 1 — Minimum value of safety factor F
6.3.105.2 Test
6.4 Gas connections
6.4.1 Making connections
16 6.4.2 Connection sizes
6.4.3 Threads
6.4.4 Union joints
6.4.5 Flanges
6.4.6 Compression fittings
6.4.7 Nipples for pressure test
6.4.8 Strainers
6.4.101 Welded connections
6.5 Electrical parts of the control
6.5.1 General
6.5.2 Switching elements
6.5.3 Electrical components
17 6.6 Protection against internal faults for the purpose of functional safety
6.6.1 Design and construction requirements
6.6.2 Class A
6.6.3 Class B
6.6.4 Class C
6.6.5 Circuit and construction evaluation
6.101 Pneumatic and hydraulic actuating mechanisms
7 Performance
7.1 General
7.2 Leak-tightness
7.3 Test for leak-tightness
18 7.4 Torsion and bending
7.5 Torsion and bending tests
7.6 Rated flow rate
7.7 Test for rated flow rate
7.8 Durability
7.8.1 Elastomers in contact with gas
19 Table 2 — Test method and acceptance criteria referred to the properties of elastomeric materials
7.8.2 Marking
20 7.8.3 Tests for marking
7.8.4 Resistance to scratching
7.8.5 Scratch test
7.8.6 Resistance to humidity
7.8.7 Humidity test
7.9 Performance test for electronic controls
7.10 Long-term performance for electronic controls
7.101 Closing function concerning remanence
7.101.1 Requirement
7.101.2 Test of closing function
21 7.102 Closing force
7.102.1 Requirement
7.102.2 Test of closing force
7.103 Delay time and opening time
7.103.1 Requirement
7.103.2 Test of delay time and opening time
7.104 Closing time
7.104.1 Requirement
7.104.2 Test of closing time
22 7.105 Sealing force
7.105.1 Requirement
Table 3 — Sealing force requirements
7.105.2 Test of sealing force
7.105.2.1 General
7.105.2.2 Class A valve
7.105.2.3 Balanced valve
7.106 Closed position indicator switch
7.106.1 Requirement
23 7.106.2 Test of closed position indicator switch
7.107 Endurance
7.107.1 Requirement
7.107.2 Endurance test
24 Table 4 — Operating cycles
8 EMC/Electrical requirements
8.1 Protection against environmental influences
8.2 Supply voltage variations below 85 % of rated voltage
8.3 Short term voltage interruptions and decreases
8.4 Supply frequency variations
8.5 Surge immunity test
8.6 Electrical fast transient/burst
8.7 Immunity to conducted disturbances
8.8 Immunity to radiated fields
8.9 Electrostatic discharge immunity test
8.10 Power frequency magnetic field immunity test
25 8.11 Electrical requirements
8.11.101 General
8.11.102 Electrical equipment
8.11.102.1 Degree of protection
8.11.102.2 Switches
8.11.102.3 Plug connections
8.11.102.4 Power saving circuits
8.11.102.4.1 Closing of the valve
8.11.102.4.2 Overheating
8.11.102.4.3 Test of power-saving circuits
26 9 Marking, installation and operating instructions
9.1 Marking
9.2 Installation and operating instructions
27 9.3 Warning notice
28 Annex A (informative) Gas connections in common use in the various countries
29 Annex B (informative) Leak-tightness test – volumetric method
30 Annex C (informative) Leak-tightness test – pressure loss method
31 Annex D (normative) Conversion of pressure loss into leakage rate
32 Annex E (normative) Electrical/electronic component fault modes
33 Annex F (normative) Additional requirements for safety accessories and pressure accessories as defined in EU Directive 97/23/EC
34 Annex G (informative) Materials for pressurized parts
35 Annex H (informative) Additional materials for pressurized parts
36 Annex I (normative) Requirements for controls used in DC supplied gas burners and gas burning appliances
37 Annex J (normative) Method for the determination of a Safety Integrity Level (SIL)
38 Annex K (normative) Method for the determination of a Performance Level (PL)
39 Annex L (informative) Relationship between Safety Integrity Level (SIL) and Performance Level (PL)
40 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2009/142/EC relating to appliances burning gaseous fuels
Table ZA.1 — Correspondence between this European Standard and Directive 2009/142/EC relating to appliances burning gaseous fuels
43 Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 97/23/EC relating to pressure equipment
Table ZB.1 — Correspondence between this European Standard and Directive 97/23/EC relating to pressure equipment
45 Bibliography
BS EN 16678:2015
$189.07