ASME PTC 34 07 2007
$98.04
ASME PTC 34 Waste Combustors With Energy Recovery
Published By | Publication Date | Number of Pages |
ASME | 2007 | 114 |
PDF Catalog
PDF Pages | PDF Title |
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4 | CONTENTS |
5 | FIGURES TABLES |
6 | NOTICE |
7 | FOREWORD |
8 | COMMITTEE ROSTER |
9 | CORRESPONDENCE WITH THE PTC 34 COMMITTEE |
10 | INTRODUCTION |
12 | Section 1 Object and Scope 1-1 OBJECT 1-1.1 Other Applications 1-2 SCOPE 1-3 UNCERTAINTY |
13 | Section 2 Definitions and Description of Terms 2-1 DEFINITIONS |
15 | 2-2 DESCRIPTION OF TERMS 2-3 UNITS AND CONVERSIONS 2-4 STEAM GENERATOR ENVELOPE 2-4.1 Fuel 2-4.2 Air 2-4.3 Flue Gas 2-4.4 Steam/Waters 2-4.5 Miscellaneous |
16 | 2-3 Units and Conversions |
18 | 2-4 Typical System Boundary |
19 | Section 3 Guiding Principles 3-1 INTRODUCTION 3-2 PLANNING FOR THE TEST 3-2.1 General Preparations 3-2.2 Pretest Uncertainty Analysis 3-3 TEST PERSONNEL AND RESPONSIBILITIES |
20 | 3-4 TEST PREPARATION, TEST APPARATUS, AND PLANT EQUIPMENT 3-4.1 General Preparations 3-4.2 Preliminary Testing 3-5 CONDUCT OF TEST 3-5.1 Starting and Stopping Test Runs |
21 | 3-5.2 Methods of Operation During Tests 3-5.3 Adjustments During Tests 3-5.4 Duration and Number of Test Runs |
22 | 3-5.5 Constancy of Test Conditions 3-6 DATA EVALUATION AND REPORTING 3-6.1 Causes for Rejection of Specific Data or Test Runs 3-5.4 Repeatability of Runs 3-5.5 Operating Parameter Deviations |
23 | 3-6.2 Uncertainty 3-6.3 Data Storage and Retrieval 3-6.4 Test Report 3-7 PRIOR AGREEMENTS 3-7.1 Test Planning 3-7.2 Test Personnel 3-7.3 Test Preparation and Test Apparatus/Plant Equipment |
24 | 3-7.4 Conduct of Test 3-7.5 Data Analysis, Calculations, and Reporting |
25 | Section 4 Instruments and Methods of Measurement 4-1 INTRODUCTION 4-2 DATA REQUIRED 4-3 GENERAL MEASUREMENT REQUIREMENTS 4-3.1 Calibration |
26 | 4-2-1 Parameters Required for Input, Efficiency, and HHV Determinations |
29 | 4-3.1.1 Temperature. 4-3.1.2 Pressure or Differential Pressure. 4-2-2 Parameters Required for Wet Flue Gas Flow Using Economizer Heat Balance 4-2-3 Parameters Required to Determine Corrected Flue Gas Exit Temperature |
30 | 4-3.1.3 Flue Gas Composition. 4-3.2 Flue Gas Analysis 4-3.2.1 Dry Flue Gases. 4-3.2.2 Water Vapor. 4-3.3 Flow Weighting 4-3.4 Frequency of Measurements 4-3.5 Estimating Measurement Systematic Error |
31 | 4-3.5 Potential Instrumentation Systematic Uncertainties |
32 | 4-4 TEMPERATURE MEASUREMENT 4-4.1 General 4-4.2 Measurement Systematic Errors for Temperature |
33 | 4-4.3 Air and Gas Temperature 4-4.3.1 Method of Measurement. 4-4.3.2 Estimating Measurement Systematic Errors. 4-4.4 Steam and Water Temperatures 4-4.4.1 Method of Measurement. 4-4.4.2 Estimating Measurement Systematic Errors. 4-4.5 Waste Fuel Temperature 4-4.6 Residue Temperature 4-5 PRESSURE MEASUREMENT 4-5.1 General 4-5.2 Measurement Systematic Errors for Pressure |
34 | 4-4.3.1-1 Sampling Grids — Rectangular Ducts |
35 | 4-4.3.1-2 Sampling Grids — Circular Ducts |
36 | 4-5.3 Steam and Water Static Pressure 4-5.3.1 Method of Measurement. 4-5.3.2 Estimating Measurement Systematic Errors. 4-5.4 Barometric Pressure 4-5.4.1 Method of Measurement. 4-5.4.2 Estimating Measurement Systematic Errors. 4-6 FLOW MEASUREMENT 4-6.1 General 4-6.2 Systematic Errors for Flow 4-6.3 Steam and Water Flow 4-6.3.1 Method of Measurement. |
37 | 4-6.3.2 Estimating Systematic Measurement Errors. 4-6.4 Wet Flue Gas Flow 4-6.4.1 Economizer Heat Balance Method of Flow Measurement. 4-6.4.2 Estimating Systematic Errors for Economizer Heat Balance. 4-6.4.3 Velocity Traverse Method of Measurement. |
38 | 4-6.4.4 Estimating Measurement Systematic Errors. 4-6.5 Waste Fuel Flow 4-6.5.1 Method of Measurement |
39 | 4-6.5.2 Estimating Measurement Systematic Errors. 4-6.6 Residue Flow 4-6.6.1 Method of Measurement. 4-6.6.2 Estimating Measurement Systematic Errors. 4-6.7 Supplementary Fuel Flow 4-6.7.1 Method of Measurement. 4-6.7.2 Estimating Measurement Systematic Errors. 4-6.8 Air Flow |
40 | 4-6.8.1 Method of Measurement. 4-6.8.2 Estimating Measurement Systematic Errors. 4-6.9 Minor Water Flow 4-6.9.1 Method of Measurement. 4-6.9.2 Estimating Measurement Systematic Errors. 4-7 SAMPLING AND ANALYSIS 4-7.1 General 4-7.2 Flue Gas Sampling 4-7.2.1 Methods of Flue Gas Sampling. |
41 | 4-7.2.2 Measurement Systematic Error for Flue Gas Sampling. 4-7.3 Flue Gas Analysis 4-7.3.1 Methods of Flue Gas Analysis. |
42 | 4-7.3.2 Measurement Systematic Error for Flue Gas Analysis. 4-7.4 Ash Residue Sampling 4-7.4.1 Mixing and Reduction. 4-7.4.2 Compositing. |
43 | 4-7.4.3 Measurement Systematic Error for Residue Sampling. 4-7.5 Ash Residue Analysis 4-7.5.1 Moisture in the Ash Residue 4-7.5.2 Dry Weight of the Analysis Sample 4-7.5.3 Unburned Combustibles in the Ash Residue. 4-7.6 Supplementary Fuels 4-7.6.1 Liquid Fuel. 4-7.6.2 Gaseous Fuel. 4-7.7 Humidity 4-7.7.1 Method of Measurement. |
44 | 4-7.7.2 Measurement Systematic Error for Humidity. |
45 | Section 5 Computation of Results 5-1 INTRODUCTION 5-2 MEASUREMENT DATA REDUCTION 5-2.1 Calibration Corrections 5-2.2 Outliers 5-2.3 Averaging Test Measurement Data |
46 | 5-2.3.1 Average Value for Spatially Uniform Parameters.1 5-2.3.2 Summary Data. 5-2.3.3 Average Value for Spatially Nonuniform Parameters. 5-3 OUTPUT QrO, Btu/hr W |
47 | 5-3.1 Output in Main Steam 5-3.1.1 Saturated Steam Generators. 5-3.1.2 Superheated Steam Generators. 5-3.2 Auxiliary Steam 5-3.3 Blowdown 5-4 INPUT 5-5 ENERGY BALANCE |
48 | 5-6 EFFICIENCY 5-6.1 Efficiency — Energy Balance Using the Boiler as a Calorimeter 5-6.2 Efficiency Calculation Convergence Tolerance 5-7 RESIDUE PROPERTIES 5-7.1 Mass Flow Rates of Residue |
49 | 5-7.2 Wet Bottom Ash Removal Systems 5-8 FLUE GAS PRODUCTS 5-8.1 Wet Gas From Fuel 5-8.2 Dry Gas From Fuel 5-8.3 Simplifications — N2 and SOx From Fuel 5-8.4 Molecular Weight of Dry Flue Gas 5-8.5 Dry Air Weight |
50 | 5-8.6 Water From Air 5-8.7 Additional Moisture 5-8.8 Water From Fuel 5-8.9 Determination of Performance Parameters at Alternate Locations 5-8.10 Density of Flue Gas 5-9 COMBUSTION AIR PROPERTIES 5-9.1 Physical Properties |
51 | 5-9.2 Moisture in Air, lbm/lbm kg/kg Dry Air 5-9.3 Excess Air 5-9.4 Theoretical Air, lbm/Btu kg/J |
52 | 5-9.5 Density of Air, lbm/ft3 kg/m3 5-10 AIR AND FLUE GAS TEMPERATURE 5-10.1 Reference Temperature, deg.F deg.C 5-10.2 Average Entering Air Temperature, deg.F deg.C 5-10.3 Corrected Gas Outlet Temperature Excl. AH Leakage, deg.F deg.C |
53 | 5-10.4 Average Exit Gas Temperature, deg.F deg.C 5-11 LOSSES 5-11.1 Dry Gas Loss, Btu/hr 5-11.2 Water From Fuel Loss |
54 | 5-11.3 QrLAp — Wet Ash Pit Loss 5-11.3.1 Loss Due to Evaporation of Pit Water. 5-11.3.2 Loss Due to Energy Increase in Ash Pit Water 5-11.3.3 Loss Due to Sensible Heat in Residue/Water Mixture Leaving the Ash Pit 5-11.3.4 QrLAp — Wet Ash Pit Loss 5-11.4 Loss Due to Moisture in Air 5-11.5 Loss Due to Unburned Combustibles in Residue 5-11.6 Loss Due to Carbon Monoxide in Flue Gas, Btu/hr 5-11.7 Loss Due to Sensible Heat of Residue 5-11.8 Loss Due to Surface Radiation and Convection 5-11.9 Loss Due to Additional Moisture |
55 | 5-11.10 Loss From Recycled Streams 5-11.10.1 Recycled Gaseous Streams. 5-11.10.2 Recycled Solids Streams. 5-11.11 Loss Due to Steam Coil Air Heater When Steam Source Is From Boiler 5-11.12 Loss From Cooling Water 5-11.13 Conversion of Losses to Percent Input From Fuel Basis 5-12 CREDITS 5-12.1 Credit Due to Entering Dry Air 5-12.2 Credit Due to Moisture in Entering Dry Air 5-12.3 Credit Due to Sensible Heat in As-Fired Fuel 5-12.4 Credit Due to Auxiliary Equipment Power |
56 | 5-12.5 Credit Due to Energy in Additional Moisture 5-12.6 Conversion of Credits to Percent Input From Fuel Basis 5-13 SUPPLEMENTARY FUEL INPUT 5-14 HHV OF WASTE FUEL 5-15 SORBENT AND OTHER ADDITIVES 5-16 UNCERTAINTY |
57 | 5-16.1 Sensitivity Coefficients 5-16.2 Standards Deviation of the Mean 5-16.3 Random Error Component of Uncertainty |
58 | 5-16.4 Systematic Uncertainty 5-16.4.1 Systematic Uncertainties Associated With Integrated Average Parameters. 5-16.3 Two-Tailed Student’s t Table for the 95% Confidence Level |
59 | 5-16.4.2 Systematic Uncertainty of Result. 5-16.5 Total Overall Uncertainty 5-17 OTHER OPERATING PARAMETERS 5-17.1 Steam Temperature 5-17.2 Pressure Loss 5-17.3 Static Pressures 5-17.4 Exit Gas Temperature 5-17.5 Air Leakage or Infiltration 5-18 CORRECTIONS TO STANDARD OR GUARANTEE CONDITIONS |
60 | 5-18.1 Entering Air Temperature 5-18.2 Exit Gas Temperature 5-18.3 Units Without Recuperative Air Heaters 5-18.4 Units With Recuperative Air Heaters 5-18.4.1 Entering Air Temperature 5-18.4.2 Entering Gas Temperature. 5-18.4.3 Entering Gas Mass Flow. 5-18.4.4 Heat Capacity or X-Ratio. |
61 | 5-18.5 Fuel Analysis 5-18.6 Throughput 5-18.7 Output 5-18.8 Residue 5-18.8.1 Unburned Combustible Loss. 5-18.8.2 Residue Quantity. 5-18.8.3 Residue Split. 5-18.8.4 Sensible Heat in Residue Loss. 5-18.9 Excess Air 5-18.10 Other Entering Streams 5-18.10.1 Moisture in Air. 5-18.10.2 Fuel Temperature. 5-18.11 Miscellaneous Efficiency Corrections 5-18.11.1 Surface Radiation and Convection Loss. 5-18.11.2 Soot-Blowing Steam. 5-18.12 Air and Gas Resistance 5-18.13 Steam or Water Pressure Loss |
62 | 5-18.14 Uncertainty of Corrected Results 5-19 ENTHALPY OF AIR, FLUE GAS, AND OTHER SUBSTANCES COMMONLY REQUIRED FOR ENERGY BALANCE CALCULATIONS 5-19.1 Enthalpy of Air, Btu/lbm J/kg 5-19.2 Enthalpy of Flue Gas, Btu/lbm J/kg 5-19.3 Enthalpy of Dry Residue, Btu/lbm 5-19.4 Enthalpy of Water Vapor, Btu/lbm 5-19.5 Enthalpy of Steam/Water at 1 psia, 32 deg.F 0 deg.C Reference, Btu/lbm |
63 | 5-19.6 Enthalpy of Fuel Oil, Btu/lbm 5-19.7 Enthalpy of Natural Gas, Btu/lbm 5-19.8 Enthalpy Coefficients for Abbreviated JANAF/NASA Correlation |
64 | 5-19.9 Curves for Calculating Enthalpy 5-20 ACRONYMS 5-20.1 Basis for Acronyms 5-20.1.1 Property Symbols |
65 | 5-20.1.2 Function Symbols 5-20.1.3 Equipment, Stream, and Efficiency Symbols 5-20.1.4 Location, Area, Component, Constituent Symbols 5-20.2 List of Acronyms Used |
66 | 5-19.9-1 Mean Specific Heat of Dry Air vs. Temperature |
67 | 5-19.9-2 Mean Specific Heat of Water Vapor vs. Temperature |
69 | 5-19.9-3 Mean Specific Heat of Dry Flue Gas vs. Temperature |
70 | 5-19.9-4 Mean Specific Heat of Dry Residue vs. Temperature |
72 | 5-20.2 List of Acronyms Used |
76 | Section 6 Report of Results 6-1 INTRODUCTION 6-2 CONTENTS OF REPORT 6-2.1 Title Page 6-2.2 Table of Contents 6-2.3 General Information 6-2.4 Summary 6-2.5 Introduction 6-2.6 Objectives and Agreements 6-2.7 Test Descriptions and Procedures 6-2.8 Results |
77 | 6-2.9 Uncertainty Analysis 6-2.10 Conclusions and Recommendations 6-2.11 Appendices |
78 | Section 7 Uncertainty Analysis 7-1 INTRODUCTION 7-1.1 General List of Symbols for Section 7 7-1.2 Subscripts 7-1.3 Superscript 7-2 FUNDAMENTAL CONCEPTS 7-2.1 Benefits of Uncertainty Analysis |
79 | 7-2.2 Uncertainty Analysis Principles 7-2.3 Averaging and Models for Variability |
80 | 7-2.2-1 Types of Errors in Measurements 7-2.2-2 Time Dependence of Errors |
81 | 7-2.4 Overview of Procedures for Determining Random and Systematic Uncertainty and Their Propagation |
82 | 7-2.3 Constant Value and Continuous Variable Models |
85 | 7-3 PRETEST UNCERTAINTY ANALYSIS AND TEST PLANNING 7-4 EQUATIONS AND PROCEDURES FOR DETERMINING THE STANDARD DEVIATION FOR THE ESTIMATE OF RANDOM ERROR 7-4.1 Standard Deviation of Individual Parameters |
86 | 7-4.1.1 Multiple Measurements at a Single Point. 7-4.1.2 Integrated Average Parameters Unweighted Averages. 7-4.1.3 Integrated Average Parameters Weighted Averages. |
87 | 7-4.1.4 Measurements on Samples Taken in Multiple Increments. |
88 | 7-4.1.5 A Single Measurement or the Sum of Single Measurements. 7-4.2 Standard Deviation and Degrees of Freedom for Intermediate Results 7-4.2.1 Parameters of the Form z = C 1õ 7-4.2.2 Parameters of the Form z = a0 1& 7-4.2.3 Parameters of the Form z = C 1õ 7-4.2.4 Flow Rates Using Weigh Bins or Tanks. |
89 | 7-4.3 Standard Deviation and Degrees of Freedom of Test Results 7-4.3.1 Combining Standard Deviations. 7-4.3.2 Combining Degrees of Freedom. 7-4.3.3 Sensitivity Coefficients. 7-4.3.4 Calculation of Sensitivity Coefficients. 7-5 EQUATIONS AND GUIDANCE FOR DETERMINING SYSTEMATIC UNCERTAINTY |
90 | 7-5.1 General Rules 7-5.2 Systematic Uncertainties in Measured Parameters Due to Instrumentation 7-5.2.1 Systematic Uncertainty Due to a Single Component. 7-5.2.2 Combining Systematic Uncertainties From Several Components. 7-5.2.3 Multiple Measurements With a Single Instrument. |
91 | 7-5.2.4 Multiple Measurements With Multiple Instruments at Several Locations. 7-5.3 Systematic Uncertainty in Spatially Nonuniform Parameters 7-5.2.1 Generic Calibration Curve |
92 | 7-5.3.1 Spatial Distribution Index. 7-5.3.2 Systematic Uncertainty Due to Numerical Integration. 7-5.3.3 Systematic Uncertainty Associated With Flow Weighting. 7-5.3.3.1 Flow Weighting Systematic Uncertainty When Flow Weighting Is Used. |
93 | 7-5.3.3.2 Flow Weighting Systematic Uncertainty When Flow Weighting Is Not Used. 7-5.3.4 Combined Systematic Uncertainty for Integrated Averages. 7-5.4 Systematic Uncertainty Due to Assumed Values for Unmeasured Parameters 7-5.5 Degrees of Freedom for Systematic Uncertainty Estimates |
94 | 7-5.6 Systematic Uncertainty for Test Results 7-6 UNCERTAINTY OF TEST RESULTS |
96 | MANDATORY APPENDIX I STANDARD RADIATION AND CONVECTION LOSS CHART |
98 | NONMANDATORY APPENDICES A SAMPLE CALCULATION PROCEDURES FOR WASTE COMBUSTORS WITH ENERGY RECOVERY A-1 BOILER EFFICIENCY BY THE HEAT BALANCE METHOD HHV OF FUEL USING THE BOILER AS A CALORIMETER METHOD A-2 UNBURNED COMBUSTIBLE AND RESIDUE CALCULATIONS FORM RESREF |
99 | A-2.1 If Residue Mass Flow Rates Not Measured A-2.2 If Residue Mass Flow Rates Measured A-2.3 Sensible Heat Loss From Residue A-3 COMBUSTION CALCULATIONS — WASTE COMBUSTORS USING MEASURED GAS WEIGHT FORM CMBREF |
100 | A-3.1 Calculations A-4 EFFICIENCY/INPUT/HHV CALCULATIONS — WASTE COMBUSTORS USING MEASURED GAS WEIGHT FORM EFFREF |
101 | A-4.1 Data Required |
108 | B TEST METHOD FOR DETERMINING MOISTURE, COMBUSTIBLE CONTENT, AND HEATING VALUE OF RESIDUE FROM MUNICIPAL SOLID WASTE INCINERATORS B-1 SCOPE B-2 SUMMARY OF TEST METHOD B-3 SIGNIFICANCE AND USE B-4 APPARATUS B-4.1 Electric Muffle Furnace B-4.2 Sample Pan B-4.3 Balance B-4.4 Container Tongs B-4.5 Insulated Gloves B-5 PROCEDURE B-5.1 Residue Sample Wet Weight, B |
109 | B-5.2 Residue Sample Dry Weight, C B-5.3 Residue Sample Dry Ash Weight, D B-6 CALCULATION B-6.1 Moisture Percent B-6.2 Combustible Percent B-6.3 Heating Value |
110 | C REFERENCES |
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