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BS EN 16602-70-39:2018

$215.11

Space product assurance. Welding of metallic materials for flight hardware

Published By Publication Date Number of Pages
BSI 2018 74
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This Standard specifies the processing and quality assurance requirements for the different types of metallic welding (manual, automatic, semi-automatic and machine) for space flight applications. This standard can also be used for weld activities on space related ground equipment and development models for flight hardware. The Standard covers all welding processes used for joining metallic materials for space applications. This includes, but is not limited to:

  • Gas Tungsten Arc Welding (GTAW) / Tungsten Inert Gas (TIG), (process 14)

  • Gas Metal Arc Welding (GMAW) / Metal Inert Gas (MIG) (process 13)

  • Plasma Arc Welding (PAW) / Plasma of Transferred Arc (PTA), (process 15)

  • Electron beam welding (EBW), (process 51)

  • Laser beam welding (LBW), (process 52)

  • Friction Stir welding (process 43)

  • Magnetic Pulse welding (process 442)

  • Linear friction welding (process 42)

  • Rotary friction welding (process 42)

The specific process numbers mentioned above are listed according to the standard ISO 4063:2009.

This Standard does not detail the weld definition phase and welding preverification phase, including the derivation of design allowables.

This standard may be tailored for the specific characteristic and constraints of a space project in conformance with ECSS-S-ST-00.

PDF Catalog

PDF Pages PDF Title
2 undefined
9 1 Scope
10 2 Normative references
13 3 Terms, definitions and abbreviated terms
3.1 Terms from other standards
3.2 Terms specific to the present standard
17 3.3 Abbreviated terms
18 3.4 Conventions
3.5 Nomenclature
3.5.1 Formal verbs
20 4 Principles
4.1 General
22 4.2 Classification of weld safety classes
4.2.1 Overview
4.2.2 Safety Class 1
4.2.3 Safety Class 2
4.2.4 Safety Class 3
4.3 Weld sensitivity levels
4.4 Tailoring of the weld acceptance criteria
23 5 Welding design
5.1 Design of Welded Connections
5.2 Acceptable joints design
24 6 Welding and inspection personnel
6.1 Welding supervisor
6.2 Qualification and certification of welders and welding operators
6.2.1 Validity limits for operator qualification
25 6.2.2 Manual arc welding
6.2.3 Mechanised fusion and resistance welding
6.2.4 Mechanised friction stir welding
6.3 Qualification and certification of welding inspectors
6.4 Clothing requirements
27 7 Equipment and facilities
7.1 Qualification of the welding equipment
7.1.1 General requirements
7.1.2 Specific requirements
28 7.2 Maintenance and repair of the welding equipment
7.3 Materials and consumables
7.3.1 Base materials
29 7.3.2 Filler materials
7.3.3 Shielding and backing gas
30 7.3.4 Tooling and fixtures
31 8 Welding procedure specification (WPS)
8.1 Requirements applicable to all processes
8.1.1 General
8.1.2 Drawings
8.1.3 Welding process
8.1.4 Weld preparation
32 8.1.5 Cleanliness prior to welding
8.1.6 Tack welds
8.1.7 Backing and shielding gas
33 9 Weld inspection
9.1 Non-destructive techniques
9.1.1 General
9.1.2 Visual and dimensional examination
36 9.1.3 Penetrant inspection
9.1.4 Radiographic testing
9.1.5 Ultrasonic inspection
37 9.1.6 X-ray tomography inspection (CT scan)
9.2 Destructive testing
9.2.1 Metallographic measurement
38 9.2.2 Hardness measurement
9.2.3 Tensile test
9.2.4 Other tests
39 10 Weld acceptance criteria
10.1 General
10.2 Outer features for fusion welds
45 10.3 Inner features for fusion welds
48 10.4 Features for friction stir welds
50 11 Welding process verification
11.1 Weld Samples
11.1.1 General
11.1.2 Safety Classes 1 and 2: assessment of weld samples
51 11.1.3 Safety Class 3: assessment of weld samples
11.2 Verification acceptance criteria
11.3 Delta verification
11.3.1 General
52 11.3.2 Safety Classes 1 and 2: delta verification
11.3.3 Safety Class 3: delta verification
11.4 Re-weld, in process correction
53 11.5 Repair welding
11.6 Documentation
55 12 Flight hardware production
12.1 Documentation
12.2 Requirements for flight hardware welding
12.2.1 General
56 12.2.2 Drawings
12.2.3 Extent of testing to support flight hardware production
58 13 Quality assurance
13.1 Maintenance of WPS
13.2 Quality control
13.2.1 Reference samples
59 13.2.2 Documentation of weld parameters
13.2.3 Anomalies and nonconformances occurring during the welding process
13.2.4 Inspection and test methods
BS EN 16602-70-39:2018
$215.11