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ACI 543R 12:2012 Edition

$52.81

543R-12 Guide To Design, Manufacture, and Installation of Concrete Piles

Published By Publication Date Number of Pages
ACI 2012 68
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This report presents recommendations to assist the design architect/engineer, manufacturer, construction engineer, and contractor in the design, manufacture, and installation of most types of concrete piles. Keywords: augered piles; bearing capacity; composite construction; concrete piles; corrosion; drilled piles; foundations; harbor structures; loads; prestressed concrete; quality control; steel reinforcement; soil mechanics; storage; tolerances.

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PDF Pages PDF Title
3 CONTENTS
4 CHAPTER 1— INTRODUCTION
1.1—General
1.2—Types of piles
1.2.1 Precast concrete piles
5 1.2.1.1 Reinforced concrete piles
1.2.1.2 Prestressed concrete piles
1.2.1.3 Sectional precast concrete piles
1.2.2 Cast-in-place concrete piles
1.2.3 Enlarged-tip piles
1.2.4 Drilled-in caissons
1.2.5 Mandrel-driven tip
1.2.6 Composite concrete piles
1.2.7 Drilled piles
1.2.7.1 Cast-in-drilled-hole piles
6 1.2.7.2 Foundation drilled piers or caissons
1.2.7.3 Auger-grout or concrete-injected piles
1.2.7.4 Drilled-displacement piles
1.2.7.5 Drilled and grouted piles
1.2.7.6 Postgrouted piles
1.3—Design considerations
7 CHAPTER 2— NOTATION AND DEFINITIONS
2.1—Notation
2.2—Definitions
CHAPTER 3— GEOTECHNICAL DESIGN CONSIDERATIONS
3.1—General
8 3.2—Subsurface conditions
3.2.1 End-bearing piles
3.2.2 Friction bearing piles
3.2.3 Combined friction and end-bearing piles
3.3—Bearing capacity of individual piles
9 3.3.1 Load testing
10 3.3.2 Resistance to penetration of piles during driving
11 3.3.2.1 Dynamic formulas
3.3.2.2 Wave-equation analysis
12 3.3.2.3 Dynamic measurements and analysis
13 3.3.3 Static-resistance analysis
3.3.4 Rock sockets for drilled-in caissons
3.3.5 Relaxation and soil freeze
14 3.3.6 Compaction
3.3.7 Liquefaction
3.3.8 Heave and flotation
3.4—Settlement
3.5—Group action in compression
3.6—Pile spacing
15 3.7—Lateral support
3.8—Batter piles
3.9—Axial load distribution
3.10—Long-term performance
3.10.1 Long-term consolidation and negative skin friction
16 3.10.2 Lateral displacement
3.10.3 Vibration consolidation
3.10.4 Groundwater
3.10.5 Scour
3.11—Lateral capacity
17 3.12—Uplift capacity
18 CHAPTER 4— STRUCTURAL DESIGN CONSIDERATIONS
4.1—General
4.2—Loads and stresses to be resisted
4.2.1 Temporary loads and stresses
4.2.1.1 Handling stresses
4.2.1.2 Driving stresses
4.2.1.3 Tensile and shear stresses
4.2.1.4 Seismic stresses
4.2.2 Permanent loads and stresses
4.2.2.1 Dead- and live-load stresses
19 4.2.2.2 Negative skin friction
4.3—Structural strength design and allowable service capacities
4.3.1 General approach to structural capacity
4.3.2 Strength design methods
20 4.3.2.1 Compressive strength
4.3.2.2 Flexural strength
4.3.2.4 Tensile strength
21 4.3.2.4 Strength under combined axial and flexuralloading
4.3.2.5 Shear strength
4.3.2.6 Development of reinforcement
4.3.2.7 Special considerations for uncased CIS piles
4.3.2.8 Prestressed piles
22 4.3.3 Allowable axial service capacities for concentrically-loaded, laterally-supported piles
23 4.3.3.1 Concentric compression
4.3.3.2 Concentric tension
4.3.3.3 Special considerations for prestressed piles
4.3.4 Laterally unsupported piles
24 4.3.5 Piles in trestles
4.4—Installation and service conditions affecting design
4.4.1 Pile-head location tolerances
4.4.2 Axial alignment tolerances
25 4.4.3 Corrosion
4.4.4 Splices
4.4.5 Subsoil behavior affecting pile design capacity
4.4.6 Effect of vibration on concrete
26 4.4.7 Bursting of hollow-core prestressed piles
4.5—Other design and specification considerations
4.5.1 Pile dimensions
4.5.2 Pile shells
4.5.3 Reinforcement
4.5.3.1 Reinforcement for precast concrete piles
4.5.3.2 Reinforcement for precast prestressed piles
4.5.3.3 Effective prestress
27 4.5.3.4 Reinforcement for CIP and CIS concrete piles
4.5.3.5 Stubs in prestressed piles
4.5.3.6 Cover for reinforcement
4.5.4 Concrete for CIP and CIS concrete piles
4.5.5 Pile-to-pile cap connections
28 4.5.6 Pile integrity investigations
29 CHAPTER 5— SEISMIC DESIGN AND DETAILING CONSIDERATIONS
5.1—Introduction
5.2—General seismic impacts on pile behavior
30 5.3—Seismic pile behavior
5.3.1 Liquefaction
5.3.2 Observed pile behavior during earthquakes
31 5.4—Geotechnical and structural design considerations
32 5.5—Seismic detailing of concrete piles
5.5.1 General
33 5.5.2 Transverse confinement reinforcement for piling
5.5.2.1 Uniform Building Code 1997 provisions
5.5.2.2 PCI 1993 provisions
34 5.5.2.3 ACI 318 provisions
5.5.2.4 NEHRP 2003 and IBC 2006 provisions
35 5.5.3 Seismic axial reinforcement for piling
36 5.5.4 Pile-to-cap connections
37 5.5.5 Needed research
5.6—Vertical accelerations
CHAPTER 6— MATERIALS
6.1—Concrete
6.1.1 Cementitious materials
6.1.1.1 Cement
38 6.1.1.2 Fly ash
6.1.1.3 Slag cement
6.1.2 Aggregates
6.1.3 Water
6.1.4 Admixtures
6.1.4.1 Air-entraining admixtures
6.1.4.2 Other admixtures
6.1.4.3 Chlorides
6.1.4.4 Calcium chloride
6.1.5 Water-cementitious material proportions
6.1.5.1 Guidelines
6.1.5.2 Cement content
39 6.1.5.3 Water content
6.1.6 Control tests
6.1.6.1 Slump tests
6.1.6.2 Air content tests
6.1.6.3 Unit weight measurements
6.1.6.4 Strength tests
6.1.6.5 Maturity testing
40 6.1.6.6 Curing temperatures
6.2—Grout
6.3—Reinforcement and prestressing materials
6.3.1 Reinforcement
6.3.2 Prestressing strand
6.3.3 Prestressing wire
6.3.4 Prestressing bars
6.3.5 Epoxy-coated reinforcement
41 6.4—Steel casing
6.4.1 Load-bearing casing
6.4.2 Non-load-bearing casing
6.5—Structural steel cores and stubs
6.6—Splices
CHAPTER 7— MANUFACTURE OF PRECAST CONCRETE PILES
7.1—General
7.2—Forms
7.2.1 General requirements
7.2.2 Type
7.2.3 End forms
42 7.2.4 Chamfers and rounded corners
7.2.5 Hollow cores
7.3—Placement of steel reinforcement
7.3.1 General requirements
7.3.2 Placement of unstressed steel reinforcement
7.3.3 Placement of prestressed reinforcement
7.3.4 Dowel placement
7.3.5 Detensioning prestressed strands
7.3.6 Pile end conditions
7.4—Embedded items
7.4.1 Embedded items
7.4.2 Embedded jet pipes
7.5—Mixing, transporting, placing, and curing concrete
7.5.1 Mixing
7.5.2 Transporting
43 7.5.3 Placing
7.5.3.1 Long-line casting
7.5.3.2 Centrifugal casting
7.5.4 Finish
7.5.5 Curing
7.5.5.1 Water curing
7.5.5.2 Membrane curing
7.5.5.3 Accelerated curing
44 7.6—Pile manufacturing
7.6.1 Post-tensioned
7.6.2 Prestressing
7.6.3 Tolerances
7.7—Handling and storage
45 CHAPTER 8— INSTALLATION OF CONCRETE PILES
8.1—Purpose and scope
8.2—Installation equipment, techniques, and methods
8.2.1 Pile-driving hammers
8.2.1.1 Drop hammers
46 8.2.1.2 Externally powered hammers
8.2.1.3 Diesel hammers
47 8.2.1.4 Vibratory hammers
8.2.2 Weight and thrust
8.2.3 Drive heads
8.2.4 Capblocks and cushions
8.2.5 Mandrels
48 8.2.6 Jetting
8.2.7 Predrilling
49 8.2.8 Drilling open-ended pipe piles
8.2.9 Spudding and driving through obstructions
8.2.10 Followers
8.3—Prevention of damage to piling during installation
8.3.1 Damage to precast or prestressed piling during driving
8.3.1.1 Pile-head spalling
50 8.3.1.2 Pile-tip spalling
8.3.1.3 Transverse cracks
8.3.1.4 Diagonal cracks
8.3.1.5 Internal-bursting cracks
51 8.3.1.6 Allowable cracks
8.3.2 Good driving practice for prestressed or precast concrete piles
52 8.3.3 Bulging and distortion of heads of steel pipe
8.3.4 Dogleg and bent piles
8.3.5 Misalignment of piles
8.3.6 Distortion of piles
8.3.7 Distortion of pile tips
8.3.8 Enlarged-tip piles
53 8.3.9 Pile heave and flotation
8.4—Handling and positioning during installation
8.4.1 Handling
8.4.2 Positioning
8.4.3 Control of alignment
8.4.3.1
8.4.3.2
8.4.3.3
8.4.4 Protection against bending
8.4.5 Pulling into position
8.5—Reinforcing steel and steel core placement
8.5.1 General
8.5.2 Dowels
54 8.5.3 Steel cores
8.6—Concrete placement for CIP and CIS piles
8.6.1 Factors affecting placement
55 8.6.2 Inspection before concreting
8.6.3 Leaking of piles
8.6.4 Concrete mixture proportions
8.6.5 Concrete placement methods and techniques
8.6.5.1 Dry placement
56 8.6.5.2 Underwater placement
8.6.6 Concrete consolidation and vibration
8.6.7 Obstruction to concrete placement
8.6.8 Compaction of uncased pile
57 8.6.9 Cast-in-drilled-hole piles
8.6.10 Auger-grout or concrete-injected piles
8.6.11 Drilled and grouted piles
8.7—Pile details
8.7.1 Tips
58 8.7.2 Shoes for precast piles
8.7.3 Stubs for prestressed piles
8.7.4 Splices
8.7.4.1
8.7.4.2
8.7.4.3
8.7.4.4
8.7.5 Cutoff of precast or prestressed piles
8.7.6 Extension of precast piles
59 8.8—Extraction of concrete piles
8.9—Concrete sheet piles
8.9.1 Installation
8.9.2 Special care
8.9.3 Grouting of joints
CHAPTER 9— REFERENCES
9.1—Referenced standards and reports
61 9.2—Cited references
ACI 543R 12
$52.81