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BS 7901:2002

$167.15

Specification for recovery vehicles and vehicle recovery equipment

Published By Publication Date Number of Pages
BSI 2002 38
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This British Standard specifies performance requirements for recovery equipment specifically for moving a casualty vehicle during breakdown or recovery activities. The standard includes winches used for the dragging or partial raising of the casualty vehicle.

Tow ropes and tow chains are not included in this standard.

PDF Catalog

PDF Pages PDF Title
1 BRITISH STANDARD
2 Committees responsible for this British Standard
3 Contents
5 1 Scope
2 Normative references
3 Terms and definitions
3.1 boom
3.2 casualty vehicle
3.3 coefficient of utilization
6 3.4 competent person
3.5 fully slewing boom
3.6 lift and tow
3.7 mean sheave diameter
3.8 minimum breaking load
3.9 nominal winch drum diameter
3.10 non-slewing boom
3.11 over lift boom
3.12 partially slewing boom
3.13 plated mass
3.14 rated capacity
3.15 recovery
3.16 recovery equipment
7 3.17 recovery vehicle
3.18 snatchblock
3.19 transporter
3.20 type test
3.21 under lift boom
3.22 wheel frames
3.23 winch design rating
3.24 fail safe
3.25 tipping line
3.26 tipping moment
3.27 righting moment
8 Figure 1 Example of tipping line for four wheel chassis fitted with under lift�boom
9 Figure 2 Example of tipping line for six wheel chassis (balance type rear suspension) fitted with under li…
10 Figure 3 Example of tipping line for six wheel chassis with rear stabilizers/stiff legs deployed and under…
11 Figure 4 Example of tipping line for winch fitted to six wheel chassis (balance�type rear suspension) fitt…
12 Figure 5 Example of tipping line for vehicle fitted with rotating boom and�four�stabilizer legs
13 4 Stability
4.1 General
4.2 Static stability (stationary recovery vehicle)
4.3 Dynamic stability (moving recovery vehicles, lift and tow condition)
5 Mechanical components
5.1 General
14 5.2 Rotating shafts, housings and slideways
5.3 Containment of motion
5.4 Partially slewing booms and fully slewing booms
5.5 Lift and tow equipment
6 Safe access
7 Stowage of equipment
8 Guarding
15 9 Controls
9.1 General
9.2 Control stations mounted upon the equipment
9.3 Wander lead remote controls
9.4 Cordless remote controls
16 9.5 Emergency stop control
10 Wire rope sheaves
10.1 General
10.2 Mean sheave diameter
10.3 Sheave rope grooves
11 Snatchblocks
17 12 Load restraints and anchorages
12.1 General
12.2 Load restraints for casualty vehicles transported wholly upon the recovery vehicle
12.3 Load restraints for casualty vehicles transported by lift and tow
12.4 Restraint anchorages
13 Ropes
13.1 General
13.2 Wire rope selection
18 13.3 Wire rope construction
13.4 Wire rope terminations
14 Winches
14.1 Actual winch rating
14.2 Type testing of winches
14.3 Production testing of winches
19 14.4 Wire rope drums
14.5 Hooks
14.6 Winch brakes
14.7 Overload protection devices
14.8 Controls
15 Electrical equipment
15.1 General
15.2 Power source
20 15.3 Power supply
15.4 Earthing
15.5 Fitting
15.6 Slave starting take off sockets and leads
15.7 Lamps
21 15.8 Power take off controls
15.9 Electromagnetic compatibility (EMC)
16 Hydraulic equipment
16.1 Safe hydraulic pressure
22 16.2 Safety of the recovery equipment and casualty vehicle
16.3 Motion drives
16.4 Hydraulic fluid
16.5 Hydraulic fluid reservoir(s)
16.6 Venting
16.7 Hydraulic hoses
16.8 Sink rate of booms
16.9 Protection of hydraulic components
23 17 Pneumatic equipment
17.1 Pneumatic supply
17.2 Safe pneumatic pressure
17.3 Air filtration
17.4 Protection of pneumatic components
17.5 Pressure relief valves and pneumatic exhausts
18 Passenger cabs added to the host chassis
18.1 General
18.2 Access to passenger cab
24 Figure 6 Text and pictorial danger notices warning of cab tilting
Figure 7 Dimensions of passenger cab door aperture
25 Figure 8 Aperture for secondary means of escape from passenger cab
18.3 Windows
18.4 Passenger seats
18.5 Passenger restraints
18.6 Heating and ventilation
18.7 Interior lighting
26 Figure 9 Clearances for passenger seats
Figure 10 Example of passenger cab step light
27 19 Safety
19.1 Overload protection devices
19.2 Rated capacity charts and markings
19.3 Reflectors on stabilizers
19.4 Level indicators
19.5 Vehicle warning beacon
19.6 Fire extinguishers
28 20 Recovery equipment testing
20.1 Type testing of recovery equipment
20.2 Production testing of recovery equipment
21 Test certificates and documentation
21.1 Recovery equipment test certificate
21.2 Winch test certificate
29 22 Information for use
22.1 General
22.2 Manuals
31 22.3 Marking
32 Annex A (normative)
Type test method for winches
A.1 Principle
A.2 Apparatus
A.3 Preparation for test
A.4 Procedure
33 A.5 Test report
Annex B (normative)
Static test method for winches
B.1 Principle
B.2 Apparatus
B.3 Preparation for test
B.4 Procedure
34 B.5 Test report
Annex C (normative)
Type test methods for recovery equipment
C.1 Over lift and under lift booms recovery equipment
35 C.2 Slidebed or moving body recovery equipment
36 Annex D (normative)
Production test methods for recovery equipment
D.1 Over lift and under lift booms recovery equipment
D.2 Slidebed or moving body recovery equipment
BS 7901:2002
$167.15